Over the past five years, Expert NetCAD has developed customized application in the areas of
GEAR BOX DESIGN AUTOMATION
The use of these customized solutions have helped companies to reduce their response time for sending proposals to their customers and increased the accuracy of these proposals. Some of these solutions have also directly helped designers to churn out faster drawings for release to shop floor.
It is observed that between 50 and 80% of designers time is spent doing drafting. Most of this drafting is laborious and repetitive. Customization saves you of this labor and increases your throughput with accuracy.
The benefits of time saving in certain cases is as high as 20 to 25 times than doing conventionally.
It is observed that between 50 and 80% of designers time is spent doing drafting. Most of this drafting is laborious and repetitive. Customization saves you of this labor and increases your throughput with accuracy.
The benefits of time saving in certain cases is as high as 20 to 25 times than doing conventionally.
CUTTING TOOL DESIGN
- Inputs : Material to be cut, bore diameter, number of wings etc.
- Outputs : 3D assembly and 2D draft files along with the bill of material.
DIAL GAUGE MARKING
- Inputs : Size, range, least count, color bands etc.
- Outputs : Scaled 2D drawing of the dial face with plotter outputs.
PRESS TOOL DESIGN
Developed with an objective to accelerate the proposal making of the sheet metal components by automating design of Blanking and Piercing Tools.
Fast proposal and changes in configurations catered immediately.
Designs die quickly taking blank profile and layout as input.
Fast proposal and changes in configurations catered immediately.
Designs die quickly taking blank profile and layout as input.
Features : Blanking/Piercing die:
- Tonnage, thickness and relief
- Fixed and floating Stripper options
- Stripper plate, Punch and punch backing plates
- Stripping force and spring calculations
- Die set selection – bolster thickness, pillar & bush sizes
- Punch types
- Bolts and dowels
- Assembly and bill of material
- Raw Material Cost
- Hardware Cost (Cost of Bought out components)
- Conversion cost
- Assembly and Trials cost
- Design Cost
- Cost of component to certain extent
PROCESS DESIGN FOR FORGED COMPONENTS
It is developed with an objective to assist the Process Planning of machined components and assemblies,
Generate Process Plan, Operation Sheets,Inspection Check sheets instantaneously,
Process – Machine – Tooling – Jigs – Fixtures – Operations – Gauges - CAD……….integrated information Quickly respond to a change in design Process Plan + Operation sheets ready within an hour…
Generate Process Plan, Operation Sheets,Inspection Check sheets instantaneously,
Process – Machine – Tooling – Jigs – Fixtures – Operations – Gauges - CAD……….integrated information Quickly respond to a change in design Process Plan + Operation sheets ready within an hour…
- InPut : Feature based 3D model of the component.
- Output : Finished Component Drawing,
Stage Drawings,
Operation Sheets,
Associative 3D Models of the component for each Stage & Operation,
Export operation, tooling data to ERP.
VALVE DESIGN
- Inputs : Selection of head, stem & neck styles & dimensions in GUI.
- Outputs : 2D drawings of valve, neck, head, stem grooves, 10x machining drawings, forging drawings and forging die drawings.
ALUMINUM DIE CASTING HOUSING MODELING
TIRE SIDEWALL DRAFTING
- Inputs : The number and contents of the engraving details.
- Outputs : Scaled 2D layout of the engraving drawing of the tire side wall.